Wednesday, January 20, 2010

IC 7000 usual failure!

I have just received an email from my friend Tasos (SV8YM). He describes what is the reason of a usual issue on IC 7000 transceivers and what is the cure on his opinion. Besides he will publish this mod in a proper site I think it is very important to post his whole   letter in my blog. It is not a secret that I suffered from this problem twice.

“IC-7000 driver amplifier self-oscillation problem

The IC-7000 is a very popular rig, and rightly so, since it combines many desirable features in a small, light transceiver. I was surprised when some of my friends reported that their rigs had literally gone up in smoke!
Actually, one of them had died TWICE with the same symptoms (scorched driver unit). Later I found out that this phenomenon has also been reported by other users on the Internet. The whole thing reminded me of my experience with my FT-817 (which, by the way, still goes on strong).
As I undertook to fix my friends' rigs, I decided to implement the same self-oscillation preventive measures to their IC-7000s, as the failure mode had a strong resemblance to that of my FT-817 final amplifier.The problem probably lies with self-oscillation of the common driver stage of the TX amplifier chain. A series resistance
of a few ohms is placed in series with the input (gate) of the FET amplifier, by cutting the appropriate PCB trace. The photos and schematic explain the modification. It is very simple to do, and can help prevent this "smoking" failure mode, without any side-effects and at negligible cost.

IC7000MOD IC7000MOD1

THEORY OF OPERATION: This mod lowers the Q of the copper trace circuits feeding the driver amplifier's input, therefore
quenching any tendency of the stage to self-oscillate at some VHF frequency, with destructive results

IMPLEMENTATION: After removing the covers, locate the driver unit's input trace (SEE PHOTO), cut it carefully and scrape the solder resistant enamel to expose the copper surface. Then, solder an 10Ohm (or so...) SMD resistor across the cut of the PCB.That's all!

IMPORTANT: After you have finished, carefully check and clean all of the springy ground clips on the PCB. Also, clean  carefully and apply a thin protective film of grease or vaseline to the points on the covers where the grounding clips of the PCB make contact. The deterioration of this grounding scheme due to oxidation of the inside surface of the covers has been proposed as a possible reason for the driver unit self-oscillation and destruction.

Disclaimer: This mod requires delicate SMD soldering. Perform
at your own risk. Although the mod is based on proven engineering
techniques and worked perfectly for me, I can't guarantee that it will
work for you.

Tasos Thomaidis

Thank you Tasos for all. BTW see in the photo below, how the driver unit will look like if this failure happen to you too. My IC-7000, after mod, is working perfectly so far. 


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